Brilliance LED shared a great article on the topic of "Electrical Overstress" and how it impacts LED technology. Brilliance LED has been leading the way when it comes to LED lamps since 2008 and they are an excellent resource when it comes to LED technology.

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Have you experienced an integrated LED fixture or retrofit LED lamp burn out prematurely?  There are a few factors that contribute to that happening and installation is one of them. 

Our partners at Brilliance LED shared a great article on the topic of “Electrical Overstress” and how it impacts LED technology.  Brilliance LED has been leading the way when it comes to LED lamps since 2008 and they are an excellent resource when it comes to LED technology. 

Here at Cascade, we even did our own “bucket test” on the Brilliance LED PAR36 LED lamps. We installed and fully submerged a PAR36 well light and Brilliance LED PAR36 retrofit lamp into a bucket of water.  The lamp worked flawlessly for over 4 months with no failure….now that is impressive!


Managing Electrical Overstress (EOS)

Back in the halogen and incandescent days of landscape lighting, it was a common practice by many contractors to install lamps while the system was on — especially if a contractor was out providing maintenance on a lighting system. This action is known as a hot plug-in.

In this era of LED light sources, hot plugging should be avoided. Why? It’s virtually impossible to be 100% sure there will not be even a slight electrical arc when a lamp is inserted into a socket, or when a connection is made with live cable. A hot plug-in can cause an electrical overstress (EOS) on the internal circuitry of an LED lamp or integrated fixture.

EOS happens when an electrical component is operated beyond its maximum rated electrical limit (according to its rating on the specification sheet) accidently or deliberately. In landscape lighting, EOS can occur with a hot plug-in, a lighting strike, or a poorly made connection.

Some common signs of EOS:

  • One or more diodes out – in this case, the bonding wires inside the LED device have broken.
  • Burnt smell emitted from the lamp
  • Back of the lamp may show a burn hole, especially with lightning

EOS can have an adverse effect on a fixture that requires a remote low voltage driver. If a driver is connected live when attached to its fixture, an EOS failure can occur.

The question: How do we change the hot plug-in install? One idea —when performing maintenance on an older system, unplug the transformer before installing the LED lamp or integrated fixture to ensure the power is off to the socket. Use the same method on new installations with a standard landscape lighting transformer. If you happen to be working with a smart app-driven transformer, make sure the remote control has the system off. Most smartphone apps allow for simple on and off for the transformer.

To avoid EOS, make sure you have solid potted cable connections and no power to the fixtures upon installation. If lightning has caused EOS, see if the homeowner’s insurance policy covers lightning damage.

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Cascade Lighting
3395 Miller Park Drive, Suite 1
Akron, OH 44312
Toll Free: 1-800-758-6359
Phone: (330) 733-7070
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